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The self oiling Aermotor windmills, produced in four different
models between 1915 and the present time, are the most common of all windmills
seen in the field today. The most frequently observed are the 702
Model mills, which have been in production since 1933. The other
two earlier styles, the 502 Model, made only in 1915, and the 602
Model, made from 1916 to 1933, are less common, although 602 Model
Aermotor mills still may be spotted in substantial numbers. The few
original remaining self oiling 502 Model mills are exceedingly rare.
The Aermotor Company introduced the 802 Model in 1981.
By far the most popular water pumping windmill of the 20th Century,
the Chicago built self oiling Aermotor mills have been called the Cadillac
of the windmills because of their outstanding design and quality of workmanship.
Even today, old reconditioned 702 Model mills command prices almost as
high as those of factory fresh mills.
Although there are some variation among the four models, the basic operation
of the self oiling Aermotor mills is the same. The motion of the
turning wind wheel is carried by a main shaft to two pinion gears at the
opposite end. The cogs on these mesh with teeth on two large crank
gears running on their own shaft parallel with the main shaft.
The bearings on the first three models of self oiling Aermotor mills
are babbitt, with those on the other two models being poured into the castings
and those on the 702 being interchangeable. From the two crank gears
two cast iron pitmans extend up to a crosshead moving on a roller between
the two round steel uprights of an inverted U-shaped guide. The crosshead
supports a steel pump rod which is suspended downward through a protected
opening in the main casting to a swivel, where it is fastened to a pump
rod inside the tower. A mechanical difference between the earlier
self oiling Aermotor mills and the later 702 and 802 mills is the placement
of the rear bearing on the main shaft. On the older mills the rear
bearing is at the extreme end of the main shaft behind the pinion gear,
while on the more recent models it placed between the pinions.
In the self oiling Aermotor mills the main casting serves as its oil reservoir.
The crank gears carry lubricants to the rear main bearings, the crank gear
bearings, and the lower pitman bearings. Oil is deposited on the
front main bearing by a special spout washer collecting oil from one of
the pinion gears. After lubricating the entire length of the forward
main bearing, oil flows out the front end into the end of the hollow hub,
where it is collected by a specially designed "oil collector" that returns
it to the oil reservoir through a passage in the front bearing. The
upper pitman bearings and the crosshead are lubricated through the action
a circular wire oil ring that is attached to the crosshead and carries
oil up to these moving parts from one of the crank gears with each stroke
of the mill. The entire head of the mill is protected f rom dust
and the element by a galvanized sheet steel hood.
The key to the Aermotor is its wind wheel. Developed in the early
1880's by engineer Thomas O. Perry and adopted by LaVerne Noyes,
the founder of the Aermotor Company. This wheel consists of curved galvanized
steel blades which are riveted to steel wheel clips which in turn are riveted
to curved bar steel rims. The wind wheel on the 502 and
602 Model mills remained the same as on the open back geared mills with
the V-shaped straight arms are screwed directly into the wheel hub instead
of being V-shaped. This is one of the new distinguishing characteristics
of the 702 Model that maybe seen from the ground.
The pumping Aermotor is governed through the action of a slightly off
center wind wheel counterbalanced by a coiled governor spring. As
the wheel automatically turns away from increasing wind, because of its
being off center, and slows its speed. The increased tension on the
spring causes the wheel to return into the wind when the wind decreases.
When the mill is turned off from the ground or when it is completely put
out of the wind, a friction brake on the hub tightens, preventing the wheel
from free-wheeling.
Self oiling Aermotor windmills were made in a full range of sizes including
six, eight, ten, twelve, fourteen, and sixteen foot sizes. From 1929
until 1966 a large 20' mill, weighing forty nine hundred pounds and having
a five gallon oil reservoir, was manufactured for deep well pumping or
for use in localities where large volumes of water was needed from shallow
depths. Most of these were seen in the desert Southwest. All
of the Aermotor mills were made by the Aermotor Company of Chicago until
1958, when the firm began the first of several changes in corporate ownership.
Among the firms producing the mills since that time have been: Aermotor
Division, Motor Products Corporation, Chicago, Aermotor Inc., Division
of Nautec Corporation of Chicago, Aermotor Division, Braden Aermotor Corporation
of Broken Arrow, Oklahoma: Braden Industries of Conway, Arkansas:
and Aermotor Division, Valley Corporation of Conway, Arkansas. The
manufacture of mills was shifted from Chicago to Broken Arrow in 1964,
at which time the company began purchasing castings from foundries other
than its own.
About that time the ring shaped outer hub of the wheel was redesigned
into a solid spool shape. By 1969, the company began purchasing castings
from an Argentinean licensee, buying some casting in the United States,
but by the next year all casting were coming from the South American producer.
Soon this policy changed to one of complete mills being made overseas and
then being shipped to the Untied States for the domestic market.
These Argentina 702 Model mills, sold by the Aermotor in America until
1981, are easily identified in the field from their spool shaped hubs and
the simple red "Aermotor" stenciled on their vanes. In addition,
Argentina made 702 Model mill marketed as the F.I.A.S.A. named for the
initials of the Southern American manufacturer have been imported and sold
in the US since 1980 by Essex Associated, Inc. of Dallas, Texas.
The Aermotor windmills, a tradition for over a century, and are still
making history. Following is a year by year history of the company.
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1888--The Aermotor windmill was introduced and only 45 mills were
sold. It was considered a joke by its competitors.
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1892--Aermotor sold 20,000 mills and the image of a joke changed.
Aermotor guaranteed its 8' mills would do more work than any 10' mill,
it would actually do more than some 12' mills.
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1904--Aermotor catalogues listed a wide range of accessories.
With their revolutionary mass production methods they were able to reduce
the price of windmills to about 1/6 of the previous price. 6' mills
sold for $25, and 20' mills for $300.
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1915--Aermotor introduced its auto-oiled windmill which had an enclosed
gear case in which all working parts were continuously bathed in light
oil.
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1918--Founder, La Verne Noyes donated nearly 2.5 million dollars
to establish scholarships at many colleges for veterans of the World War.
Many of these are still available today.
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1933--The Aermotor 702 was introduced featuring replaceable bearings
and screw-type arms.
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--Aermotor became a subcontractor for Bell and Howell,
and built precision lens mounts for the highly secret Norden Bombsight.
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1958--Aermotor Company was sold to Motor Products Corporation of
Detroit, Michigan.
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1960--After purchasing the Bertram Yacht Company, Motor Products
Corporation changed its name to Nautec.
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1964--Aermotor manufacturing operation was moved to Broken ARrow,
Oklahoma.
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1969--Aermotor Manufacturing moved to Argentina, and fabricating
was performed by Fabrica de Implementos, Argentina, S.A., a licensee.
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1974--Aermotor headquarters moves to Conway, Arkansas.
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1976--Aermotor was purchased by Valley Steel Products Company.
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1980--Valley Steel and Aermotor canceled their licensing agreement
with Argentina and returned the manufacturing of windmills to the US.
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1981--Aermotor's manufacturing facilities were dedicated in Arkansas.
In that year 80% of all windmills sold were built at Conway, Arkansas.
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1984--Valley Pump Group was purchased by the Mueller Co., of Decatur,
Illinois.
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1986--Aermotor was purchased by an investor group and moved to San
Angelo, Texas. The name was changed to Aermotor Windmill Corporation.
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1988--Aermotor was purchased by Kees Verheul. Aermotor has
added over 10,000 square feet to the machine shop. The entire facility
is now about 30,000 square feet. to this date (2003) Aermotor is
still in San Angelo, Texas.
The Aermotor, the most common of American Windmills, the self-oiling
Aermotor, may be seen in virtually all parts of North America as well as
in many countries abroad. For many years they have dominated the
American market Because of their economical price and high quality.
Many thousands of them remain in service, providing water to this very
day.
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